长城五号煤矿大倾角工作面综合机械化采煤技术探究

Exploration of Comprehensive Mechanized Coal Mining Technology for Large Dip Angle Working Face in Changcheng No.5 Coal Mine

  • 摘要: 针对长城五号煤矿38°大倾角工作面存在的设备自重下滑、煤壁片帮及顶板失稳等难题,基于工程力学分力原理与岩层控制理论,提出技术优化方案。通过构建设备防滑力学模型,研发双滚筒电牵引采煤机双向液压制动系统,配置1200 mm制动盘与铜基摩擦片,制动力矩提升至1200 kN·m;刮板输送机采用中双链结构配合槽底梯形防滑肋板,液压支架创新设计四柱支撑掩护式结构,集成三级折叠护帮装置,工作面布置采用伪倾斜分段技术,顶板控制实施“主动支护+动态补偿”工艺。应用结果表明:采煤机开机率提升至87.2%,煤壁片帮频次下降73.3%,液压支架支护失效频次降低61.2%,日均产煤量稳定在6000 t以上,煤炭回采率提高3.2%,实现了大倾角煤层安全高效开采的技术突破。

     

    Abstract: In view of the existing difficult problems of equipment self-weight sliding, coal wall caving, roof instability and others in the 38° large dip angle working face of Changcheng No. 5 Coal Mine, based on the principle of component force of engineering mechanics and rock strata control theory, a technical optimization scheme is proposed. By constructing an anti-slip mechanical model of equipment, a bidirectional hydraulic braking system of double drum electric traction shearer is developed, equipped with 1200 mm brake disc and copper based friction plate, and the braking torque is improved to 1200 kN·m; The scraper conveyor adopts a medium double chain structure combined with trapezoidal anti-slip rib plate at the bottom of the groove. The hydraulic support is innovatively designed with a four column support shield type structure, integrating a three-level folding side protection device. The working face layout adopts pseudo inclined segmentation technology, and the roof control implements the process of "active support+dynamic compensation". The application results show that the operating rate of the shearer is improved to 87.2%, the frequency of coal wall caving is decreased by 73.3%, hydraulic support failure frequency is reduced by 61.2%, the daily coal production yield is remained stable at over 6000 tons, and the coal recovery rate is improved by 3.2%, which achieve a technological breakthrough in safe and efficient mining of large dip angle coal seams.

     

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