采煤机与刮板输送机多参数协同调速控制技术研究及应用

Research and Application of Multi-parameter Collaborative Speed Regulation Control Technology for Shearer and Scraper Conveyor

  • 摘要: 针对霍尔辛赫煤矿3105工作面采煤机空载率高、刮板输送机堵煤频繁、煤流积煤严重、设备启停频繁等问题,基于集中参数法构建采煤机-刮板输送机系统动力学模型,采用主成分分析和灰色关联度分析方法识别截割深度、机身倾角、煤岩可截性系数等关键参数,设计基于模糊神经网络的多参数工况识别模型和分层递阶的协同控制策略,实现采煤机自适应截割控制和刮板输送机基于煤流预测的链速调节。结果表明,系统应用后采煤机空载率由36%降至18.6%,启停次数由38次/班降至22次/班,煤流堆积高度控制在0.58 m以内(降幅36.9%),堵煤事件由15起/月减少至4起/月,吨煤综合电耗由5.2 kW·h/t降至4.0 kW·h/t,设备协同效率提升了31.5%,年节约电能成本286万元。

     

    Abstract: In view of the problems of high no-load rate, frequent coal blockage in the scraper conveyor, serious coal accumulation in the coal flow, frequent equipment start and stop, and others of the shearer in the 3105 working face of Huoerxinhe Coal Mine, a dynamic model of shearer-scraper conveyor system is constructed based on the centralized parameter method. Key parameters such as cutting depth, machine body inclination angle, coal rock interceptability coefficient and others are identified by adopting principal component analysis and grey correlation degree analysis method. A multi-parameter working condition identification model based on fuzzy neural network and hierarchical collaborative control strategies are designed to achieve adaptive cutting control of the shearer and chain speed regulation of the conveyor based on coal flow prediction. The results show that after the system application, the no-load rate of the shearer is reduced from 36% to 18.6%, the number of starts and stops is reduced from 38 times/shift to 22 times/shift, the stacking height of the coal flow is controlled within 0.58 m (with a reduction of 36.9%), the coal blockage event is reduced from 15 incidents/month to 4 incidents/month, and the comprehensive power consumption per ton of coal is reduced from 5.2 kW·h/t to 4.0 kW·h/t, and the equipment synergy efficiency is improved by 31.5%, saving electrical energy costs annually 2.86 million yuan.

     

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