采煤工作面智能供液系统的研究与应用

Research and Application on Intelligent Liquid Supply System for Coal Mining Working Face

  • 摘要: 在煤矿智能化开采进程中,液压支架供液系统的技术升级已成为提升生产效能的关键环节。针对柴里煤矿传统液压支架供液系统存在的乳化液配比精度低、能耗高、缺乏故障保护机制等突出问题,创新性地构建了地面与井下协同控制的智能供液系统,通过将乳化液配比和制备环节迁移至地面进行集中管理,并结合井下泵站的变频控制与增加保护控制,应用地面配液-井下恒压双闭环控制模型,实现了供液系统的全过程优化。现场实际应用数据显示,该系统在保障液压支架稳定运行的同时,显著降低了运行维护成本,乳化液泵站综合效率提升至79.7%,故障停机时间同比下降66%,单工作面年节约维护成本超过80万元,为智能化矿山建设提供了关键技术支撑。

     

    Abstract: In the process of intelligentization mining in coal mines, the technological upgrade of hydraulic support liquid supply system has become a key link to improve production efficiency. Aiming at the existing prominent problems such as low emulsion ratio accuracy, high energy consumption, lack of fault protection mechanism and others in the traditional hydraulic support liquid supply system of Chaili Coal Mine, an intelligent liquid supply system with ground and downhole collaborative control is innovatively constructed. By relocating the emulsion ratio and preparation process to the ground for conducting centralized management, and combining with the variable frequency control and added protection control of the downhole pump station, applying the ground liquid dispensing-downhole constant pressure dual closed-loop control model to achieve the full process optimization of the liquid supply system. The on-site practical application data indicate that this system significantly reduces operational maintenance costs while ensuring the stable operation of hydraulic support, the comprehensive efficiency of the emulsion pump station is improved to 79.7%, and the fault shutdown time is decreased by 66% year-on-year, the annual savings of the maintenance cost for a single working face exceed 800 000 yuan, providing a key technical support for the construction of intelligentization mines.

     

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