基于数字孪生的综采工作面智能化协同控制系统研究与应用

Research and Application on Intelligentization Collaborative Control System for Fully Mechanized Mining Face Based on Digital Twin

  • 摘要: 为提升综采工作面设备控制精确度及安全性,提出基于数字孪生技术的智能协同控制系统。系统集成数字孪生、5G通信、AI智能分析等技术,构建综采设备、地质环境、人员分布为核心的数字孪生,实现设备实时监测、远程控制、自主截割优化。系统采用AI巡检机器人,结合YOLOv5、ResNet等深度学习模型,实现井下环境参数、设备状态、人员行为的智能识别及异常预警。友众煤业150202综采面3个月现场测试表明,在井下高粉尘、弱光照条件下,AI模型识别准确率稳定在91%以上。系统实施后,回采工效提升39%,井下作业人员减少26%,灾害预警提前量延长至60 min。

     

    Abstract: In order to improve the precision and safety of equipment control in fully mechanized mining face, an intelligentization collaborative control system based on digital twin technology is proposed. The system integrates digital twin, 5G communication, AI intelligent analysis and other technologies to build a digital twin with fully mechanized mining equipment, geological environment, and personnel distribution as the core, achieving real-time monitoring, remote control, and autonomous cutting optimization of equipment. The system adopts AI inspection robots, combined with deep learning models such as YOLOv5, ResNet and others to achieve intelligent identification and abnormal early warning of downhole environmental parameters, equipment status, and personnel behavior. Three months of on-site testing at the 150202 fully mechanized mining face of Youzhong Coal Industry shows that under downhole high dust and weak light conditions, the identification accuracy rate of AI model remains stable at over 91%. After the system implementation, the work efficiency of stoping is increased by 39%, the number of downhole operators is reduced by 26%, and the advance amount of disaster early warning is extended to 60 minutes.

     

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