基于数字孪生的煤矿机电设备智能监控与预测性故障诊断研究

Research on Intelligent Monitoring and Predictive Fault Diagnosis of Coal Mine Electromechanical Equipment Based on Digital Twin

  • 摘要: 针对煤矿机电设备故障频发、维护滞后问题,设计构建了基于数字孪生的智能监控与诊断系统,系统采用“实体层-数据层-模型层-应用层”四层架构,融合多源传感器、虚拟建模与CNN算法,实现设备运行状态的动态感知、趋势预测与主动预警。系统在枣庄矿业集团滨湖煤矿掘进机、带式输送机与通风机等设备上部署试点,试运行3个月后,故障响应时间由3.5 h缩短至0.8 h,识别准确率由86.4%提升至96.2%,非计划停机次数下降66.7%。该研究创新在于提出了煤矿机电设备数字孪生系统架构、集成并优化了适应复杂工况的CNN智能诊断模型,并实现了矿井环境下的工程化应用,验证了技术的可行性与推广价值。

     

    Abstract: Aiming at the problems of frequent faults and lagged maintenance of coal mine electromechanical equipment, an intelligent monitoring and diagnostic system based on digital twin is designed and constructed. The system adopts a four-layer architecture of "entity layer-data layer-model layer-application layer", integrates multi-source sensors, virtual modeling, and CNN algorithm to achieve dynamic perception, trend prediction, and active early warning of equipment operation status. The system conducts a pilot deployment on equipment such as roadheaders, belt conveyors, main ventilation fans and others in Binhu Coal Mine of Zaozhuang Mining Industry. After 3 months of trial operation, the fault response time is shortened from 3.5 hours to 0.8 hours, the recognition accuracy rate is improved from 86.4% to 96.2%, and the number of unplanned shutdowns is decreased by 66.7%. The innovation of this research lies in proposing a digital twin system architecture for coal mine electromechanical equipment, integrating and optimizing a CNN intelligent diagnostic model that adapts to complex working conditions, and the engineering application of the system is achieved under the mine environment of multi-equipment, the feasibility and promotional value of the technology are verified.

     

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