沉降离心机在煤泥脱水中的工艺优化与参数匹配研究

Research on Process Optimization and Parameter Matching of Sedimentation Centrifuge in Coal Slime Dewatering

  • 摘要: 针对斜沟选煤厂细粒煤泥脱水效率低、产品含水率高、细颗粒流失严重等问题,基于“颗粒分层沉降-筛网协同过滤”机理,优化卧式沉降过滤离心机工艺,提出以粗粒级含量、掺粗比与入料浓度为核心的协同控制策略,构建“浮选精矿+粗煤泥掺配-除杂截粗-离心脱水-灰分动态分流”的闭环工艺流程。工业验证表明,当入料中>0.25 mm粒级含量≥24%、浓度250 g/L,掺粗比0.32∶1时,产品水分稳定控制在18%以下,较传统刮刀卸料离心机(产品水分常高于22%)降低4个百分点,回收率由85%提升至92%。创新性地提出以粗粒级≥24%、入料浓度250 g/L和掺粗比0.32∶1为核心的粒度-浓度双变量调控模型,提升沉积层稳定性与分离效率,实现浮选精煤与粗煤泥的高效协同脱水。

     

    Abstract: In view of the problems of low dewatering efficiency of fine grained coal slime, high product moisture content, severe loss of fine particles and others in Xiegou Coal Preparation Plant, based on the mechanism of "particle layered sedimentation-screen mesh collaborative filtration", the horizontal sedimentation filtration centrifuge process is optimized. A collaborative control strategy with coarse particle level content, coarse blending ratio, and feeding concentration as the core is proposed, and a closed-loop process flow of "flotation concentrate+coarse coal slime blending-impurity removal and coarse interception-centrifugal dewatering-dynamic ash content flow separation" is constructed. The industrial verification shows that when the particle size content of >0.25 mm in the feed is ≥ 24%, the concentration is 250 g/L, and the coarse blending ratio is 0.32∶1, the product water content is stably controlled below 18%, which is 4 percentage points lower than traditional scraper discharge centrifuges (product water content is often higher than 22%), and the recovery rate is improved from 85% to 92%. The innovation point proposes a particle size-concentration bivariate control model with a coarse particle size of ≥ 24%, a feeding concentration of 250 g/L, and a coarse blending ratio of 0.32∶1 as the core, to improve the stability and separation efficiency of sedimentary layers and achieve efficient collaborative dewatering of flotation refined coal and coarse coal slime.

     

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