面向高效作业的液压支架自动化与人机交互系统研究

Research on Hydraulic Support Automation and Human-machine Interaction System for Efficient Operation

  • 摘要: 针对传统控制系统在高频操作和复杂工况下存在的响应滞后、联动协调性差及人机交互效率低等问题,以云冈矿H35综采工作面为工程背景,设计并实现了一套面向高效作业的液压支架自动化控制与人机交互系统。该系统采用分层结构,集成了支架本体控制器、地面监控平台、无线遥控终端及多种传感器,支持单架、成组与群控等多种控制模式。人机交互界面优化为图形化、模块化布局,并结合蓝牙通信实现远程控制操作,提升了系统的交互友好性与实用性。系统实测数据显示:控制响应时间由230 ms缩短至120 ms(降幅达47.8%),联动误差减少了60.0%,操作效率与系统稳定性均显著提升,验证了所设计系统在中厚煤层、高倾角、构造复杂等条件下的应用可行性与工程价值。

     

    Abstract: Aiming at the existing problems of response lag, poor linkage coordination, low human-machine interaction efficiency and others under high-frequency operation and complex working conditions in the traditional control system, taking the H35 fully mechainzed mining face of Yungang Mine as the engineering background, a set of hydraulic support automation control and human-machine interaction system for efficient operation is designed and implemented. This system adopts a layered structure, integrates a bracket ontology controller, ground monitoring platform, wireless remote control terminal, and multiple sensors, supports multiple control modes such as single frame, group, group control and others. The human-machine interaction interface is optimized to a graphical and modular layout, combined with Bluetooth communication to achieve remote control operation, improving the interactive friendliness and practicality of the system. The system actual measurement data indicates that the control response time is shortened from 230 ms to 120 ms (with a decrease of 47.8%), the linkage error is reduced by 60.0%, and both operational efficiency and system stability are significantly improved. This verifies the application feasibility and engineering value of the designed system under conditions such as medium thick coal seams, large inclination angles, complex structures and others.

     

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