选煤厂高泥化煤泥水絮凝沉降试验及应用研究

Flocculation Sedimentation Experiment of Highly Muddy Slime Water and Its Application Research in Coal Preparation Plant

  • 摘要: 针对上社公司选煤厂高泥化煤泥水沉降效率低、澄清水质差及系统负荷重等问题,分析发现煤泥水中粒径小于0.045 mm微细颗粒含量达83.39%,灰分56.59%,富集高岭石、石英和蒙脱石,严重制约沉降性能。研究首次将泥化特性识别与矿物组成分析引入絮凝工艺优化,采用正交试验法确定最佳参数组合:絮凝剂5 mg/L、凝聚剂900 mg/L、煤泥水浓度30 g/L,构建出适用于高泥化煤泥水的一体化优化与改造技术路径。应用结果显示,沉降速度由8.5 m/h提升至11.2 m/h,澄清液浊度由610 NTU降至370 NTU,底流浓度由380 g/L升至460 g/L,循环水悬浮物由1350 mg/L降至1050 mg/L(降低22.2%),设备故障率较优化前下降30%以上。研究有效提升了系统处理效率与稳定性,经济效益显著。

     

    Abstract: Aiming at the problems of low sedimentation efficiency, poor clarified water quality, and heavy system load in highly muddy slime water of the coal preparation plant of Shangshe Company, the analysis finds that the content of fine particles with a particle size less than 0.045 mm in the slime water reaches 83.39%, with an ash content of 56.59%, enriched with kaolinite, quartz, and montmorillonite, which severely restricts the sedimentation performance. For the first time, the research introduces the identification of mudification characteristics and mineral composition analysis into the flocculation process optimization, the optimal parameter combination is determined by adopting orthogonal experiment method: flocculant 5 mg/L, coagulant 900 mg/L, slime water concentration 30 g/L, and an integrated optimization and transformation technology path suitable for highly muddy slime water is constructed. The application results indicate that the sedimentation speed is improved from 8.5 m/h to 11.2 m/h, the turbidity of the clarification layer is decreased from 610 NTU to 370 NTU, the bottom flow concentration is improved from 380 g/L to 460 g/L, the suspended solids in the circulating water are decreased from 1350 mg/L to 1050 mg/L (with a decrease of 22.2%), and the equipment failure rate is decreased by over 30% compared to before optimization. The research effectively improves the processing efficiency and stability of the system, and the economic benefits are significant.

     

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