矿气水雾降尘系统喷嘴布置优化研究

Optimization and Research on Nozzle Layout of Dust Reduction System for Mineral Gas Water Mist

  • 摘要: 为解决煤矿综掘工作面粉尘浓度高、呼吸性粉尘危害大的难题,开展了矿用气水雾降尘系统喷嘴布置优化研究。以潞安化工集团司马煤业有限公司3号煤层3101综掘工作面为背景,通过现场实测与数值模拟相结合的方式,揭示了掘进工作面粉尘的时空分布规律,并指出了下游呼吸性粉尘富集区的存在。基于气水喷嘴雾化特性实验,确定了最优工况参数。在此基础上,结合表面活性剂改性雾滴以提升对憎水性煤尘的润湿效率,提出了“源头压制+中途拦截”的分区协同立体化降尘喷嘴布置优化方案。工业试验结果表明,相较于优化前常规喷雾系统约45.3%的总粉尘和33.1%的呼吸性粉尘降尘效率,优化后方案对总粉尘和呼吸性粉尘的降尘效率分别提升至91.0%和88.0%,有效改善了作业环境。

     

    Abstract: In order to solve the difficult problem of high dust concentration and high respiratory dust hazards in fully mechanized excavation working faces of coal mines, optimization and research of nozzle layout for mineral gas water mist dust reduction system is carried out. Taking the 3101 fully mechanized excavation working face of No.3 coal seam in Sima Coal Industry Co., Ltd. of Lu'an Chemical Group as the background, the spatiotemporal distribution law of dust in the excavation working face is revealed through a combination way of on-site actual measurement and numerical simulation, and the existence of downstream respiratory dust enrichment areas is pointed out. Based on the atomization characteristics experiments of air-water nozzle, the optimal working condition parameters are determined. On this basis, combined with surfactant modified fog droplets to improve the wetting efficiency of hydrophobic coal dust, a zoning collaborative three-dimensional dust reduction nozzle layout optimization scheme of "source suppression+midway interception" is proposed. The industrial test results show that, compared with the dust reduction efficiency of 45.3% of the total dust and 33.1% of the respiratory dust of the conventional spray system before optimization, the dust reduction efficiency of the optimized scheme for the total dust and respiratory dust is improved to 91.0% and 88.0% respectively, which effectively improves the operation environment.

     

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