掘进工作面负压多阶雾化除尘系统研发与应用

Research and Development and Application of Negative Pressure Multi-stage Atomization Dust Removal System in Excavation Working Faces

  • 摘要: 针对煤矿掘进工作面高浓度粉尘治理难题,提出基于动态协同控制的负压多阶雾化除尘系统。技术方案核心包括:负压风筒入口采用渐缩文丘里结构增强湍流动能;基于Nukiyama-Tanasawa方程建立液滴-粉尘碰撞模型,结合扇形、空心锥形、空化及对撞喷射喷嘴构成四级梯度雾化净化单元;通过动态耦合机构实现与掘进机闭环协同作业。晋能控股焦家寨煤矿工业试验表明,系统呼吸性粉尘捕集效率达95.3%,作业区域能见度提升至15 m以上,显著优于传统单级湿式除尘系统(降尘率<80%);水循环利用率高达87.3%。该系统有效提升除尘精准性与适应性,降低运行成本,避免工作面泥泞,为矿井掘进面粉尘高效治理提供可靠支撑,具有重要应用价值。

     

    Abstract: Aiming at the difficult problem of high concentration dust governance in excavation working faces of coal mines, a negative pressure multi-stage atomization dust removal system based on dynamic collaborative control is proposed. The core of the technology scheme includes: tapered Venturi structures are adopted at the inlet of the negative pressure air duct to enhance vortex kinetic energy; A droplet-dust collision model is established based on Nukiyama-Tanasawa equation, and a four-stage gradient atomization purification unit is constructed combined with fan-shaped, hollow cone-shape, cavitation, and collision jet nozzles; A closed-loop collaborative operation with the roadheader is realized through dynamic coupling mechanism. The industrial tests of Jiaojiazhai Coal Mine under Jinneng Holdings show that the respiratory dust capture efficiency of the system reaches 95.3%, and the visibility in the operation area is improved to over 15 m, significantly better than the traditional single-stage wet type dust removal system (with a dust reduction rate of <80%); The water recycling utilization rate is as high as 87.3%. This system effectively improves the accurency and adaptability of dust removal, reduces operating costs, avoids muddy working faces, and provides reliable support for efficient dust governance in excavation faces of mines, which has significant application value.

     

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