综采设备运行状态感知与预测性维护关键技术研究

Research on Key Technologies for Operation Status Perception and Predictive Maintenance of Fully Mechanized Mining Equipment

  • 摘要: 为解决倡源煤矿5303工作面设备状态感知滞后与故障响应迟缓等问题,构建一套深度契合煤矿特殊工况的预测性维护技术体系。通过部署具备本安认证的边缘智能节点,集成多源传感器实现液压-机械-电气多参数耦合采集;创新性地提出面向综采设备退化特性的多模型融合架构,结合随机森林、支持向量机与LSTM网络的优势,构建具有高适应性的故障识别与剩余寿命预测模型。现场验证表明,系统在异常预警准确率、维修响应速度及非计划停机控制等方面优于传统方案。

     

    Abstract: In order to solve the problems of delayed status perception, slow fault response and others of equipment in the 5303 working face of Chuangyuan Coal Mine, a set of predictive maintenance technical system deeply integrated with the special working conditions of coal mines is constructed. By deploying edge intelligent nodes with intrinsic safety certification and integrating multi-source sensors, a multi-parameter coupling acquisition of hydraulic - mechanical - electrical is achieved; A multi-model fusion architecture for the degradation characteristics of fully mechanized mining equipment is innovatively proposed, combined with the advantages of random forest, support vector machine, and LSTM network, a model with high adaptive fault identification and remaining life prediction is constructed. The on-site verification shows that the system is better than the traditional scheme in terms of accuracy rate in abnormal early warning, response speed for maintenance, and unplanned shutdown control, etc.

     

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