基于变频调速的煤矿井下带式输送机系统节能控制技术

Energy Saving and Control Technology for Coal Mine Downhole Belt Conveyor System Based on Variable Frequency Speed Regulation

  • 摘要: 为解决煤矿井下带式输送机系统在传统运行模式下面临的负荷调节不精确、能效低下等突出问题,以王庄煤业带式输送机系统为具体案例,深入探讨基于变频调速的节能控制技术,通过引入煤量与速度双闭环控制、多机协同启停策略以及传动系统效率优化等关键技术,并创新性地采用自适应PID增益调整与模型预测控制时延补偿机制,实现对变频器输出的精确调节与系统负载的动态匹配。实施效果显示,改造后系统在低负荷、高负荷及负荷波动等多种工况下均实现能效显著提升,其中负荷波动状态下能效提升幅度达12.2%,吨煤单位能耗有效降低。结论表明,该技术路径成功提升了带式输送机系统自身的能源利用效率,为煤矿井下类似运输设备的节能改造提供了具有高应用价值的具体解决方案。

     

    Abstract: In order to solve the prominent problems of inaccurate load regulation, low energy efficiency and others faced by coal mine downhole belt conveyor system under the traditional operation mode, taking the belt conveyor system of Wangzhuang Coal Industry as a specific case, energy saving and control technology based on variable frequency speed regulation is deeply discussed, by introducing key technologies such as coal quantity and speed dual closed-loop control, multi-machine collaborative start and stop strategies, transmission system efficiency optimization and so on, and innovatively adopting adaptive PID gain adjustment and model predictive control time delay compensation mechanism, accurate adjustment of frequency converter output and dynamic matching of system loads are achieved. The implementation effect indicates that after the transformation, the system achieves significant energy efficiency improvement under multiple types of working conditions such as low load, high load, and load fluctuations, etc. Among them, the amplitude of energy efficiency improvement under the state of load fluctuations reaches 12.2%, and the energy consumption per ton of coal is effectively reduced. The conclusion shows that this technical path successfully improves the energy utilization efficiency of the belt conveyor system itself, providing a specific solution with high application value for energy-saving transformation of similar transportation equipment in coal mine downholes.

     

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