掘进机智能故障诊断及维修系统的构建与应用研究

Construction and Application Research on Intelligent Fault Diagnosis and Maintenance System for Roadheader

  • 摘要: 针对平舒煤业掘进机依赖人工巡检与经验诊断导致的故障响应滞后、停机时间长及维修知识难以沉淀等问题,构建并实施云边协同智能故障诊断及维修系统。系统采用“边缘计算+云端深度分析”双层架构,融合CNN-Transformer深度学习模型与智能维修知识闭环机制,有效解决井下复杂工况下的数据延迟、传感器稳定性等痛点。现场应用表明,系统综合诊断准确率达92.5%,平均维修时间缩短40.8%,掘进机非计划停机从30 h/月降至18 h/月,年直接经济效益约216万元,显著提升了掘进系统的智能运维水平与作业安全性。该系统为煤矿掘进装备的故障精准管控及维修知识沉淀提供了技术示范。

     

    Abstract: Aiming at the problems of lagged fault response, long shutdown time, difficulty in accumulating maintenance knowledge and others caused by the reliance on manual inspection and empirical diagnosis of roadheaders in Pingshu Coal Industry, a cloud edge collaborative intelligent fault diagnosis and maintenance system is constructed and implemented. The system adopts a dual-layer architecture of "edge computing+cloud deep analysis", and integrates CNN-Transformer deep learning model and intelligent maintenance knowledge closed-loop mechanism, effectively solving the pain points of data delay, sensor stability and others under complex working conditions in downholes. The on-site application shows that the comprehensive diagnostic accuracy rate of the system reaches 92.5%, the average maintenance time is shortened by 40.8%, the unplanned shutdown of the roadheader is decreased from 30 h per month to 18 h per month, and the annual direct economic benefit is about 2.16 million yuan, significantly improving the intelligent operation and maintenance level and operational safety of the excavation system. This system provides a technical demonstration for fault precise management and control and maintenance knowledge accumulation of excavation equipment in coal mines.

     

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