Abstract:
Aiming at the problems of high labor intensity,high missed detection rate,and high safety risk in manual inspection of belt conveyor,an inspection robot control system that can be used for belt conveyor is designed.Based on a detailed analysis of the application scenarios and technical requirements of inspection robot,the control system design,hardware design,and software design of inspection robot are mainly expounded.The upper computer-industrial computer-bottom layer hardware mode is adopted,with the industrial computer as the control core,to conduct the status control of inspection robot;Using the upper computer as the human-machine interaction platform,trigger control commands and online monitor the operation status,parameter settings,fault information and others of inspection robot in real-time.The results show that the control system of the designed belt conveyor inspection robot meets the requirements of actual working conditions,with a missed detection rate of less than 3%,it can replace 1-2 inspection workers,reduce the labor intensity of inspection workers,and improve the safety coefficient of inspection operations.