带式输送机巡检机器人控制系统设计

Design of Control System for Belt Conveyor Inspection Robot

  • 摘要: 针对带式输送机人工巡检存在的劳动强度大、漏检率高、安全风险大的问题,设计一种可用于带式输送机的巡检机器人控制系统。在详细分析了巡检机器人应用场景以及技术需求的基础上,重点阐述了巡检机器人控制系统设计、硬件设计以及软件设计,采用上位机-工控机-底层硬件模式,以工控机为控制核心,对巡检机器人进行状态控制;以上位机为人机交互平台,触发控制指令并实时监测巡检机器人运行状态、参数设置、故障信息等。结果表明,设计的带式输送机巡检机器人控制系统满足实际工况要求,漏检率<3%,可替换巡检工1~2人,减轻了巡检工的劳动强度,提升了巡检作业安全系数。

     

    Abstract: Aiming at the problems of high labor intensity,high missed detection rate,and high safety risk in manual inspection of belt conveyor,an inspection robot control system that can be used for belt conveyor is designed.Based on a detailed analysis of the application scenarios and technical requirements of inspection robot,the control system design,hardware design,and software design of inspection robot are mainly expounded.The upper computer-industrial computer-bottom layer hardware mode is adopted,with the industrial computer as the control core,to conduct the status control of inspection robot;Using the upper computer as the human-machine interaction platform,trigger control commands and online monitor the operation status,parameter settings,fault information and others of inspection robot in real-time.The results show that the control system of the designed belt conveyor inspection robot meets the requirements of actual working conditions,with a missed detection rate of less than 3%,it can replace 1-2 inspection workers,reduce the labor intensity of inspection workers,and improve the safety coefficient of inspection operations.

     

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