基于电机械制动技术的矿井提升机制动系统优化设计

Optimization Design of Mine Hoist Braking System Based on Electromechanical Braking Technology

  • 摘要: 针对传统矿井提升机液压制动系统在高压和长时间运行下易出现的液压油泄漏和管道腐蚀等问题,以西山煤电集团屯兰矿提升机为研究背景,采用动态闭环控制理论,引入电机械制动技术进行优化设计,结合力矩电机、减速增扭装置及运动转换装置,构建了高效的电机械制动系统,针对制动正压力与转速对制动性能的影响,优化了控制系统,以实现精准的制动力输出;通过仿真实验验证,制动正压力与转速是制动性能的关键影响因素,增加制动正压力能有效提高制动减速度和缩短制动时间,而转速的增加则降低减速度并延长制动时间。电机械制动系统不仅在响应速度、精确控制等方面具备显著优势,而且在提高矿井提升机安全性、可靠性与运行效率方面展现出良好的应用前景。

     

    Abstract: In view of the problems of hydraulic oil leakage and pipeline corrosion and others that are prone to occur in the traditional mine hoist hydraulic braking system under high pressure and long-term operation,taking the hoists of Tunlan Mine of Xishan Coal Electricity Group as the research background,dynamic closed-loop control theory is adopted,and electromechanical braking technology is introduced for optimization design.Combined with torque motor,deceleration and torque increasing device,and motion conversion device,an efficient electromechanical braking system is constructed.The control system is optimized to achieve accurate braking force output in response to the influence of braking positive pressure and rotational speed on braking performance;Through simulation experiments,it is verified that braking positive pressure and rotational speed are the key influencing factors on braking performance.Increasing braking positive pressure can effectively improve braking deceleration and shorten braking time,while increasing rotational speed reduces deceleration and prolongs braking time.The electromechanical braking system not only has significant advantages in response speed,precise control and other aspects,but also shows good application prospects in improving aspects of safety,reliability,and operational efficiency of mine hoists.

     

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