煤矿掘进机远程可视化操作关键技术研究

Research on Key Technologies for Remote Visualization Operation of Coal Mine Roadheader

  • 摘要: 针对煤峪口煤矿悬臂式掘进机近距离操作存在的工人劳动强度大、危险系数高、劳动力成本较高等问题,采用传感检测技术与机器视觉定位技术融合,提出了煤矿掘进机远程可视化操作控制系统方案,由车身搭载工业摄像机、基站和传感器实现对掘进机位置信号和运动状态的在线监控,由工业以太网建立井下掘进机与上位机之间的数据传输,实现对掘进机运行状态的可视化在线运维。结果表明,掘进机远程可视化操作关键技术实现了对掘进机位姿的在线监控和自动调整反馈,掘进机位移信号以及关键部位的温度信息在上位机中可视化显示,大大提高了设备运维效率,降低工人劳动强度,取得了满意的应用效果。

     

    Abstract: In response to the existing problems of high worker labor intensity,high danger coefficient,relatively high labor cost and so on in close distance operation of the cantilever type roadheader in Meiyukou Coal Mine,a remote visualization operation and control system scheme for coal mine roadheaders is proposed by adopting a fusion of sensing detection technology and machine vision positioning technology.The system is equipped with industrial cameras,base stations,and sensors on the vehicle body to achieve on-line monitoring of position signals and motion status of the roadheaders.The data transmission between the downhole roadheader and the upper computer is established through industrial Ethernet to achieve visualization on-line operation and maintenance of operation status of the roadheaders.The results show that the key technologies of the roadheader remote visualization operation achieve on-line monitoring and automatic adjustment feedback of the roadheader’s posture.The displacement signals of the roadheader and the temperature information of key parts are visually displayed in the upper computer,greatly improving the efficiency of equipment operation and maintenance,reducing the labor intensity of workers,and achieving satisfactory application effects.

     

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