基于视觉检测的掘进机位姿精确定位与自动调节系统设计

Design of Precise Positioning and Automatic Adjustment System for Roadheader Postures Based on Visual Inspection

  • 摘要: 针对永定庄煤业有限公司掘进机位姿传统定位检测方法存在误差较大、受环境影响大、调节偏差较大及结果不稳定等问题,对掘进机机身位姿定位及调节方法进行研究,采用数值分析法解析掘进机刚性位姿并进行坐标变换,采用机器视觉技术设计了掘进机位姿精确定位与自动调节系统,由现场采集到掘进机位姿视觉信号智能导向控制掘进机执行机构,实现掘进机精确定位和位姿自动调节,完成硬件系统选型和软件控制系统设计,对掘进机自身运动轨迹与设定值自主控制。经在永定庄煤业有限公司井下进行现场应用后表明:采用机器人技术和机器视觉技术的掘进机位姿自动定位系统,截割头可自动跟踪目标轨迹,根据设定轨迹调整掘进机的位姿状态,自主优化掘进机行走路径,在重复试验后得到的试验结果与模拟结果误差<4.56 mm,取得了满意的试验结果,满足煤矿井下现场掘进机高精度定位要求。

     

    Abstract: Aiming at the existing problems of relatively large errors,great influence by the environment,relatively large adjustment deviations,unstable results and others in the traditional positioning and detection method of roadheader postures in Yongdingzhuang Coal Industry Co.,Ltd.,a study on positioning and adjustment methods of roadheader body postures is conducted.Numerical analysis method is used to analyze the rigidity postures of roadheaders and coordinate transformation is carried out.Machine vision technology is used to design a precise positioning and automatic adjustment system for roadheader postures.The roadheader posture visual signals collected on site are intelligently guided to control the execution mechanism of the roadheader,achieving roadheader precise positioning and posture automatic adjustment.Hardware system type selection and software control system design are completed,and the roadheader’s own motion trajectories and set values are autonomously controlled.After conducting on-site application in the downhole of Yongdingzhuang Coal Industry Co.,Ltd.,it shows that the cutting head of the roadheader posture automatic positioning system adopting robot technology and machine vision technology can automatically track the target trajectories,adjust the posture state of the roadheader according to the set trajectories,and autonomous optimize the walking paths of the roadheader.After repeated experiments,the error between the obtained experimental results and simulation results is less than 4.56 mm,achieving satisfactory experimental results and meeting the high-precision positioning requirements of on-site roadheaders in coal mine downholes.

     

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