基于多技术深度融合的掘进机自动截割控制技术应用研究

Application Research on Automatic Cutting Control Technology of Roadheader Based on Deep Fusion of Multiple Technologies

  • 摘要: 山西汾西矿业集团水峪煤业有限公司现场使用掘进机存在截割控制精度低、定位误差较大等问题,严重影响了煤矿巷道质量和成巷速度,制约了煤矿的产量和效益。根据矿井实际情况,采用机器视觉技术和优化PID控制多技术融合,设计出掘进机自动截割控制系统方案。应用结果表明:当掘进机移动位置和设定轨迹不一致时,PID控制器会自动调整掘进机截割臂位置,改善了传统截割存在的误差较大的问题;且优化后的PID控制算法对掘进机截割头控制精度达到了毫米级,系统输出响应特性平稳,系统抵抗外部干扰能力较强,最大角度控制误差仅为0.79°,满足当前掘进机的控制精度要求。

     

    Abstract: The on-site use of tunneling machines by Shanxi Fenxi Mining Group Shuiyu Coal Industry Co.,Ltd.has problems such as low cutting control accuracy and large positioning errors,which seriously affect the quality and speed of coal mine tunnels,and restrict the production and efficiency of coal mines.According to the actual situation of the mine,a multiple technologies fusion of machine vision technology and optimized PID control is adopted to design an automatic cutting control system scheme for roadheaders.The application results show that when the movement position of the roadheader is inconsistent with the set trajectory,the PID controller will automatically adjust the cutting arm position of the roadheader,which improves the problem of relatively large errors existing in traditional cutting;And the optimized PID control algorithm is achieved millimeter level control accuracy for the cutting head of the roadheader,with stable system output response characteristics and relatively strong resistance capability to external interference.The maximum angle control error is only 0.79°,meeting the current roadheader control accuracy requirements.

     

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